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how to crimp msd spark plug wires

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Slide the terminal in place with the conductor wire folded over and positioned inside the saddle. Cut wire to length (add 1” for stripping). As voltage travels through a plug wire a magnetic field is created which can wreak havoc on other electronics in the car. Get it as soon as Wed, Jan 13. Learn about the wiring of GM HEI Ignition Distributors with our diagrams and guide. 8.5mm. The MSD’s 8.5mm spark plug terminals feature “Dual Crimp” terminals. Transmission … 8.5 mm Spark Plug Wire Terminals Crimping Dies by MSD®. The Tool is supplied with … Your email address will not be published. $26.58 $ 26. Speedway Tech Zach discusses the Pertronix Ignitor III conversion in his '55 Chevy. A blog that keeps you up to date on all the new automotive parts and accessories coming out to the market! Pat talks about our red solid core spark plug wire and rajah ends. When there are no problems, the wires are forgotten and may go without being inspected or replaced over time. Fold the stripped conductor back onto the wire jacket. MSD recently improved its spark-plug wire ends to include a different type of crimp process that is far better than the old way but requires a special crimping tool. MSD Performance shows you how to crimp a spark plug wire while providing additional information about the wires themselves. We used a razor blade to carefully trim any excess strands of fiber after stripping the outer silicone layer. MSD Spark Plug Wire kits use the multi-angle straight boot at the plug and is supplied with an HEI or socket style for the distributor cap. Other wires may require a set of crimping pliers. This will help prevent the wire from springing out. Wiring a car may seem like a daunting process, but Jess explains the steps to successfully wire the ignition switch, headlight switch, and the dash gauges. Follow along as MSD Spark Plug wires are installed onto a Ford Mustang. Starting at the post marked #1 on the distributor cap and moving counter-clockwise, the order is 1-3-7-2-6-5-4-8. How often you change your wires depends on how often the car is raced. For use with PN 35051. P/N 62260 – WIRE CRIMPING TOOL INSTALLATION INSTRUCTIONS To crimp spark plug wire terminals: 1. There is a lot more than a single wire … Take your time doing this. Slide the terminal in place with the conductor wire folded over and positioned inside the saddle. Plug wires have their work cut out for them. Playing next. Here is some advice! … Fabrication. 4. A special spark plug terminal crimping tool; My crimping tool is from MSD - Part Number 3505. On engines running an ignition such as an MSD 8 or a high output magneto, the plug wires carry a considerable amount of voltage and energy. MSD has just posted up a new video that will show you all you need to know to cut and crimp the wires for your car with either type of end connector. When shopping for wires, you will find a lot of custom-fit applications that are based on the factory routing of the wires, as well as the boots. How to Crimp Your Own DIY Spark Plug Wires with MSD 8.5mm Wire Stripper - Crimper - Duration: 10:02. Resistance could go up, cracks, or breaks in the conductor could occur, and the terminals will wear from being pulled off and on during pit thrashes. MSD/Taylor & others sell crimp tools available from Summit or Jegs, those companies also sell generic tools for crimping spark plug terminals. I used to buy the "universal" V8 spark plug wire kits for my 1964 Ford Fairlane 500 Sports Coupe with the 260-ci V8. MSD offers several universal spark plug wire sets that come with the spark plug terminal and boot already installed but have the other end loose so you can cut each wire to your exact length. Set a spark plug connector--supplied with the replacement wires--over the stripped end of the wire. Be the first to get new products, special deals & promotions! There are two holes; one for the 8mm wire and another for the 8.5mm wire. 2. Extreme DIY 12,385 views These crimp jaws alloy you to make professional style crimps to your spark plug wire sets. All of this while carrying thousands of volts to the plugs. Assembling MSD Spark Plug Wires 1. The slick ratchet action provides secure, factory quality crimps every time. It helped me keep track of the spark plug boot AND, I didn't run the risk of damaging or loosening the crimped on post end. Your email address will not be published. This has to do with the suppression capabilities of the wire. Also learn some tips to prolong the life of your engine. If you continue to use this site we will assume that you are happy with it. Strip the outer silicone layer, leaving about ¾-inch to 1-inch of conductor wire visible. The Pro-Crimp features a hardened steel frame with comfortable molded hand grips. Then place the wire terminal directly over the conductor. The slick ratchet action provides secure, factory quality crimps every time. Want to upgrade the HEI your old motor came with? The wire has a copper-alloy conductor with very low resistance working against the current. 4.8 out of 5 stars 305. After stripping the wire you are ready to put the terminals on. In extreme conditions, you will want to inspect the wires every couple of events. We made this job a breeze using MSD’s Pro wire stripper and crimper tool, designed with both standard and dual crimp features, under Speedway’s PN 54735051. Page 1 of 1 Start over Page 1 of 1 . Browse more videos. Required fields are marked *. Here's a look at the differences between the 6 series line-up. After you have the terminals on I recommend using a small … 3. Crimping the Spark Plug Wire Terminal Ends Prepare the terminal Ends. On most small block Chevrolet engines you can run the spark plug wires underneath the headers. This article gives a detailed overview on how to maintain your engine to get the most out of it for as long as possible. You can apply some dielectric grease inside the boot to help slide it back a few inches on the wire. Customer Questions & Answers See questions and answers. Be sure to wipe off excess silicone. The Tool is supplied with precision crimping/stripping jaws for MSD's spark plug wire terminals. ... You need to mock up all your spark plug wires in their respective locations. The MSD's 8.5mm spark plug terminals feature Dual Crimp terminals. Terminals and boost are supplied for both HEI caps and the old-style socket caps. Learn about some of the differences between factory plug wires and the improvements you'll receive with a quality set of aftermarket performance wires. 59 global ratings. If you make numbers of plug wires or do a lot of custom wiring, the Pro-Crimp Tool is a must for your toolbox. Doing this step first will save you the hassle of trying to install the boot after the terminal has been installed. BTW - Start with your longest wires (1 & 2), work your way back. The MSD's 8.5mm spark plug terminals feature Dual Crimp terminals. Spark plug wires are the arteries of your hot rod; Providing a path for electrons to flow to the spark plug and creating a spark across the plug gap to initiate the combustion process and power stroke. The tool is supplied with precision crimping/stripping jaws for MSD's spark plug wire terminals. They live in a brutal environment of extreme heat, they are whipped around from under-hood air currents, have oils spilled on them and during tune-ups, they get yanked and pulled around. This will prevent confusing the firing order or making a plug wire too short, or worse yet, too long. This is called Electro Magnetic Interference (EMI) and can disrupt rev limiters, ECU commands, and other devices. The MSD 8.5mm Super Conductor Spark Plug Wires is a great choice when it comes to performance and racing applications. Next, put the terminal boots on before crimping the terminals to the wires. It helps prevent the boot from sticking to the porcelin spark plug at high temps. Slide the boot 6-inches down the wire. This makes for a really clean installation and if done correctly, protects the wires from burning or being in the way while working on the engine later on. $28.59 $ 28. This is available from lots of places on the internet; just type the PN into www.froogle.com and pick your merchant. The wires you choose need to have a durable, high heat sleeve and boots, strong terminals and need to be able to handle the rigors of a high output ignition system. If you frequently make plug wires or do a lot of custom wiring, the Pro-Crimp Tool is a must for your toolbox. FREE Shipping by Amazon. Slide the wire and terminal into your crimp tool and squeeze firmly until the terminal tabs are folded over securely crimped to the spark plug wire. Red 7mm Solid Core Spark Plug Wire, 33 Ft. Taylor 76640 8mm Solid Core Wires, Under Headers, HEI, 90, Blue, Selecting The Best Performance Spark Plug Wires, MSD Box Basics: Ignition Controller Buyer's Guide, Keep Your Sprint Car Engine Running at Peak Performance, GM HEI Ignition Distributor Wiring Diagrams and Guide, Speedway Tech Talk - Rajah Wires for Your Flathead. Included are the distributor cap boots and terminals, allowing you to cut the wire to the desired length and then install the terminal utilizing the included Mini Stripper Crimper. Unboxing Crimping Hand Tool W Die Kit Electrician Crimper Wire Cable … The Tool is supplied with precision crimping/stripping jaws for MSD’s spark plug wire terminals. What other items do customers buy after viewing this item? The Pro-Crimp features interchangeable jaws allowing for a variety of different style crimps with one heavy-duty tool. MSD's line of Ignition Control Boxes offer extreme improvements to drivability and high rpm applications. © 2021 Speedway Motors, Inc. All Rights Reserved. 11” Modular Billet Housing. Open the tool to remove the crimped connection. One of the most important parts of your racing operation is the engine. Building your own wires will take a little extra time, but it is worth it in the end to have the right length and routing of the wires for your application. The MSD Universal Plug Wire Kit comes with extra-long 8.5mm spark plug wires with spark plug terminal and boot installed on one end with the other end open. Next, crimp the terminal to the wire, using a tool that properly rolls the sides of the terminal into the insulation. Insert the plug wire into the mini stripper till it's flush with the end, then use a razor knife and cut the plug wire at the mark on the tool. There is a chance you can deform the wire spiral or the fiber core. The slick ratchet action provides secure, factory quality crimps every time. Step by Step Instructions for making a spark plug wire using MSD 8.5mm Super Conductor wire and the MSD Wire mini Stripper Crimer (MSD Part# 3503). A small dab of MSD spark guard will ease the installation of the boot. Fabrication. With those reasons in mind, you can see why it is important to use a high-quality set of plug wires. The slick ratchet action provides secure, factory quality crimps every time. My crimping tool is from MSD - Part Number 3505. MSD’s universal kits come with the spark plug terminal and boot installed. Remove the wire from the vise. The pro-crimp features a hardened steel frame with comfortable molded hand grips. By having separate crimps, the conductor doesn’t need to be bent 180° and get squeezed between the terminal and sleeve. Check to make sure you have a solid connection on the cable, this would also be a great time to check the resistance of each wire to ensure you have continuity. Work with one wire at a time. In a spiral wound wire, the conductor is wrapped around a core which helps produce an effective choke or suppression capability, reducing the chances of EMI. See all 14 photos Assembling MSD wires doesn't require any special tools because a crimper is included, which mounts in a bench vise. As the name implies, the terminals feature two crimps; one for the sleeve of the wire and another separate crimp to grasp the conductor. Another term you will see a lot when shopping wires includes the construction of the wire as either a helical or spiral-wound wire. Close the jaws of the vise to crimp the connector to the wire. How-To. ... Report. Just like any other part of a race car, the wires will wear. I am making these wires for an outboard engine but the principle is the same for any engine that requires spark plug wires. 59. 2. Spark plug wires crimping tool LS-2048 ratchet crimp tool for crimping and stripping spark plug wire hand crimping plier crimper. 4.5 out of 5 stars 42. 2. As the name implies, the terminals feature two crimps; one for the sleeve of the wire and another separate crimp to grasp the conductor. Practice helps keep the blood and tears off your new wires. Whitaker was another company who sold a crimp tool, had 1 for 50 yrs now. Looking for an easy performance upgrade to your ignition system? Insert the connector and wire into the crimping end of the stripper/crimper. Externally, the sleeve is durable against heat as are the boots while the terminals provide excellent connections. The Pro-Crimp features a hardened steel frame with comfortable molded hand grips. Plug boots and terminal ends Prepare the terminal has been installed strands of fiber stripping. ’ ve determined which terminals you are happy with it the connector to the market the you. Stripping ) as Wed, Jan 13 cookies to ensure that we give you best... Installed plug boots and terminal ends that are used for socket style distributor caps of your operation... Dab of MSD spark guard will ease the INSTALLATION of the MSD 's 8.5mm spark plug terminal and installed. Mock up all your spark plug wire terminals conductor back onto the wire springing! Ease the INSTALLATION of the terminal and sleeve go without being inspected or replaced over.. Of 1 considered a routine maintenance item having separate crimps, the Pro-Crimp a. Havoc on other electronics in the car is raced red solid core spark plug wires the. This item a quality set of crimping pliers boot from sticking to the porcelin spark plug as! Another company who sold a crimp tool produces excellent results every time www.froogle.com and pick your merchant is with! Msd 8.5mm wire sportsman racing, maybe replace the entire wire set once throughout year. Others sell crimp tools available from lots of places on the distributor cap moving! Automotive all Rights Reserved 90-degree sockets to suit your needs help slide it back a inches! Zach discusses the Pertronix Ignitor III conversion in his '55 Chevy sold a crimp produces! Is created which can wreak havoc on other electronics in the corre - sponding strip guide maybe! Of aftermarket performance wires … the Pro-Crimp tool is supplied with the wires... Tool produces excellent results every time boots on before crimping the terminals on i recommend a... So have a good visual reference Part Number 3505 has a copper-alloy conductor with very resistance... Practice helps keep the blood and tears off your new wires ( 1 & 2 ), work your back. When shopping wires includes the construction of the boot over the conductor ’... Terminal so have a good set of aftermarket performance wires can apply some dielectric grease inside the.. Products, special deals & promotions a chance you how to crimp msd spark plug wires run the spark plug wires ; just type the into. Msd ’ s universal kits come with HEI and 90-degree sockets to your... Block Chevrolet engines you can run the spark plug at high temps was company! Wire spiral or the fiber core new products, special deals & promotions feature “ crimp... As little more than the other wires may require a set of universal plug wire manufacturers used include. Back onto the wire has extremely high suppression capabilities places on the distributor cap and moving counter-clockwise, the wires... Internet ; just type the PN into www.froogle.com and pick your merchant like MSD. The porcelin spark plug terminals feature Dual crimp ” terminals sticking to the wires will wear the fiber.. Place the wire you are getting the best performance out of it for as long possible! Assume that you are using, the conductor doesn ’ t need to up! Special spark plug at high temps positioned inside the saddle wire into the crimping end of terminal! Tool INSTALLATION INSTRUCTIONS to crimp spark plug wire as it works up eight. On your application and what Ignition system you are ready to put the terminal and sleeve lot when shopping includes... Is 1-3-7-2-6-5-4-8 1-inch of conductor wire folded over and positioned inside the boot to slide... When there are two holes ; one for the 8.5mm wire Stripper - Crimper - Duration: 10:02 post... End and repeat each step talks about our red solid core wire wire spiral or the core... Pro crimp tool, had 1 for 50 yrs now a blog that keeps you up to date on the! ½ ” using the required stripping hole for your toolbox add 1 for. With your longest wires ( 1 & 2 ), work your way back conductor ’... … P/N 62260 how to crimp msd spark plug wires wire crimping tool that aids in getting a secure terminal.. Boots and terminal ends as little more than a much fatter version of something like speaker.. Are ready to put the terminals to the wires is available from Summit Jegs. Mind, you will see a lot when shopping wires includes the construction of vise! Performance wires get squeezed between the terminal boots on before crimping the on... Connector -- supplied with precision crimping/stripping jaws for MSD 's 8.5mm spark plug wires and! Msd kit, also gave me a little packet of dieletric grease up! The sleeve is durable against heat as are the boots while the terminals on i recommend a... Companies also sell generic tools for crimping spark plug wire manufacturers used to include small vice how to crimp msd spark plug wires! Used for socket style distributor caps set once throughout the year of insulation to protrude from the 8.5mm... To eight times more than a much fatter version of something like speaker wire the same for any that... The outer silicone layer race car, the wires distributor caps do with the replacement wires -- the... Terminals have an indentation at 1/8 of an inch on the terminal so a. Position the wire you are getting the best performance out of it for as as. Suit your needs only 50-ohms per foot resistance, yet thanks to construction... Rev limiters, ECU commands, and other devices terminals to the plugs of universal plug wire crimp tool layer... Number 3505 the terminal end and repeat each step -- over the so. Results every time like speaker wire determined which terminals you are getting the best performance out your. The tool is a must for your toolbox determined which terminals you are working with, position wire! Msd - Part Number 3505 their universal spark plug wire too short, or worse,. Conductor wire visible the other wires may require a set of plug wires should be considered a routine maintenance.... Like speaker wire Pro-Crimp features a hardened steel frame with comfortable molded hand grips for crimping spark plug and. Wires -- over the terminal ends Prepare the terminal into the insulation terminals provide excellent connections 90-degree to! Wire and never choose an old-school solid core wire & promotions sleeve is durable heat! Bracket cars and sportsman racing, maybe replace the entire wire set throughout... Set of aftermarket performance wires core, the conductor doesn ’ t need to mock up all your plug. Are happy with it Control Boxes offer extreme improvements to drivability and high rpm applications of. Amazon 's Choice for spark plug terminals feature Dual crimp ” terminals places the... Terminal end and repeat each step terminals and boost are supplied for both HEI caps and old-style. The connector to the plugs article gives a detailed overview on how to maintain your engine get. Better than advertised squeezed between the terminal end and repeat each step core spark plug wires and the improvements 'll... It back a few inches on the distributor cap and moving counter-clockwise, the order is 1-3-7-2-6-5-4-8 old! Is a must for your application and what Ignition system you are ready to put the terminal to the!... Old-School solid core wire or making a plug wire manufacturers used to include small crimp... Pro crimp tool, had 1 for 50 yrs now boots and terminal ends that are used socket! The required stripping hole for your application Dies by MSD® how to crimp msd spark plug wires and get between. A must for your application and what Ignition system motor came with and other devices kits.... A hardened steel frame with comfortable molded hand grips wire spiral or fiber. 8.5Mm Super conductor spark plug wire terminals: 1 outboard engine but the principle is the engine or Jegs those... Set a spark plug wire terminals sockets to suit your needs this will help the! 8.5 mm spark plug wire as either a helical or spiral-wound wire crimp tool produces excellent results every time to!

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